Sunday, February 9, 2014

Adding The Floor Into The Camper



Given the very simple blueprint that was drawn up, the next step was the floor. With a bad floor, the whole camper would pretty much come apart over time, so a little bit of thought was needed to ensure the maximum strength was in it.

A width of 2 meters, which is about 6ft 6 inches are decided for the total width of the camper. This means that no matter what happens, we can never exceed this. There was a few little tricky bits along the way that are often forgotten about during the design phase. The most important of these was where the wheels and the axels come into play with the floor. Room needed to be available so the wheels can be added and removed easily from the axels, without interfering with the floor or the wall panels.

Nine cross members, created from 2x3 inch rough finish wood were added into the floor, which were spaced roughly 14 inches apart. Whenever a piece of floor steel was available, that was where the cross member went in. Between these extra bits were added between them to stitch them all together.

In the picture above you can see a length of wood down the left side, which was added as a temporary measure to hold the whole frame together as all of the extra stitching pieces were added. The zig zag formation was added to avoid allow the extra ends of the cross members to be trimmed off where needed to make space for the wood. At the very front of the frame, and at the very end, perfect triangles can be seen as no obstructions were in place preventing them from being joined.

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